TotalBoat

Fathom Deep Pour Epoxy

Type
Deep pour
Data sheet revision
February 12, 2025
Sources checked
2026-09-30
Page status
Published October 3, 2026

A 2:1 deep-pour epoxy. TotalBoat's data sheet limits river table and slab pours to 2 in per layer, allows up to 3 in for small castings, and asks for at least 36 hours between pours, or 24 hours once the previous layer is firm and below 85 °F.

Published values

Copied as printed, with test conditions where the manufacturer gives them. Tags link to the source document.

Mixing
Mix ratio by volume (A:B)2:1 (Resin:Hardener) by volumeTDS
Mix ratio by weight (A:B)100:44 (Resin:Hardener) by weightTDS
Pouring
Maximum pour depth per layerup to 3" per layer (casting in smaller mold, up to 1 mixed gallon); 2" for river tables and slab poursTDS3 in for casting in a smaller mold with up to 1 mixed gallon (absolute maximum); river tables/slab pours: do not exceed 2 in per pour.
Minimum pour depthdo not use for pours less than 1" in depthTDSfor best results; thinner pours extend the required cure time
Maximum mass or volume per pourup to 1 mixed gallon (absolute maximum) for 3" casting poursTDScasting in a smaller mold poured up to 3 in deep
Recommended temperature60-80°FTDSapplication temperature; product, substrate and ambient air should all be within this range (0-80% RH); 70°F optimal for thicker pours
Working and cure times
Pot lifenot published
Working time4-6 hoursTDSdepending on the mass of mixed epoxy
Time between poursminimum of 36 hours (conservative); at least 24 hours if the previous layer is below 85°F and firmTDS36 h regardless of pour depth and ambient temperature; faster option: wait at least 24 h and confirm core temperature below 85°F with an IR thermometer
Recoat windownot published
Tack-freenot published
Demold48 hours (deeper or larger pours); 72 hours (smaller pours)TDSminimum demold time: 48 h for deeper/larger pours, 72 h for smaller pours
Full cure5-7 daysTDSdepending on the mass of mixed epoxy
Physical properties
Mixed viscosity450cP @ 25°C (initial mixed)TDSinitial mixed viscosity at 25°C (TDS lists resin 600-800cP, hardener 120cP, mixed 450cP in column order)
Specific gravity or density, Part Anot published
Specific gravity or density, Part Bnot published
Specific gravity, mixednot published
Density, mixednot published
Hardness82 Shore DTDS

What the numbers mean for a pour

Pours needed with a limit of 2 in per pour, the strictest of the limits the documents give. Worked out with the layer planner.

Total thicknessPoursEarliest start of last pourNotes
1 in (25 mm)1no wait (one pour)–
2 in (51 mm)1no wait (one pour)–
3 in (76 mm)236 h after the first, if the conditions below are met–
4 in (102 mm)236 h after the first, if the conditions below are met–

Only if these published conditions are met: 36 h regardless of pour depth and ambient temperature; faster option: wait at least 24 h and confirm core temperature below 85°F with an IR thermometer

What the manufacturer says

Paraphrased from the manufacturer’s documents.

Heat

  • The cure is exothermic and a mass poured thicker than advised can reach 200-300°F or more.TDS
  • Items hotter than 125°F should not be placed on the cured surface or it will distort and discolour.Page

Temperature

  • For best results the curing mass should reach at least 90-120°F but stay below 180-200°F.TDS
  • TotalBoat names 70°F as the optimal temperature for the thickest pours (castings to 3 in, slabs to 2 in).TDS

Layering

  • Before the next pour, the previous layer should be below 85°F (measured at its centre with an infrared thermometer when using the 24-hour minimum) and firm enough not to distort.TDS

Surface preparation

  • Porous wood must first be sealed with a thin skim coat of a faster epoxy, because Fathom cures too slowly to serve as the seal coat.TDS

Other notes

  • The recommended minimum batch is half a gallon of mixed epoxy.TDS
  • Let the mixed epoxy stand in the pail for 20-30 minutes before pouring so air bubbles can rise.TDS
  • The TDS lists a resin density of 9.22 and a hardener density of 8.2 at 25°C without printing a unit, so these are not entered as specific gravity.TDS
  • The TDS gives the cured density as 1.11 g/cm³ (cured, not mixed liquid).TDS
  • The product page advises working in a well-ventilated area with gloves, eye, face and clothing protection.Page

Coverage

  • The TDS gives coverage as 231 cubic inches per gallon of mixed Fathom.TDS

UV and color

  • Fathom is not intended for continuous UV exposure; outdoor pieces should get a UV-stable varnish or clear coat.Page

Where the manufacturer’s documents disagree

  • Full cure: 5-7 days (TDS) vs. 5-10 days (product page specifications and FAQ) (TDS, Page). The table shows the value from the TDS.
  • Hardness: 82 Shore D (TDS) vs. 83 Shore D (product page) (TDS, Page). The table shows the value from the TDS.

Not published

The documents listed below give no value for: Pot life; Recoat window; Tack-free; Specific gravity or density, Part A; Specific gravity or density, Part B; Specific gravity, mixed; Density, mixed. We leave these blank rather than estimate them.

Use this product in a calculator

Sources

  1. TotalBoat. FATHOM DEEP POUR EPOXY (P/N 520943) (TDS). Document revision: February 12, 2025. Accessed September 30, 2026.
  2. TotalBoat. Fathom Deep Pour Epoxy Resin Kits (Page). Accessed September 30, 2026.